What I Learned About Radio Repair

Vacuum Tubes

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This is a quick and dirty summary of my knowledge of old radio repair and may this provide some answers to frequently asked questions by newcomers to the radio restoration hobby. Radio repair is expensive to have done, that’s why I’m learning it myself.  I also really enjoy working with vintage electronics.
    I learned that vacuum tubes aren’t the only things that cause an old radio to quit.  Radios are incredibly complex circuits with many parts.  Tubes are just a small fraction of what it takes to build a radio receiver.  Tubes can burn out, true, but what causes them to burn out is what needs to be investigated and repaired.

    Capacitors fail and either fail to pass current (they’re said to be “open”) or they pass current directly, free from obstruction, or just simply short.  Capacitors can also burn up.  So can transformers.  Transformers usually burn up because the capacitors are shorted.  Are you lost yet?  The only way to know what I’m talking about is to read about radios and electrical theory.  Replacing the capacitors in old radios as well as replacing bad resistors is the first stage in restoration (assuming the transformer is still good).  The last thing is replacing tubes.  Some, if not all, of the tubes in an old set you find may still be good.  How do you know?  Buy a tube tester.  I can guarantee you won’t find a tube tester at any local electronics store.  Because old radios run on high voltage (as opposed to low-voltage for solid-state, or transistorized, electronics) you will find almost nothing usable for purchase locally.  Almost all parts are special order through suppliers like Antique Electronic Supply or Radio Daze.
    Radio work requires tons of equipment, books, knowledge, and experience.  Radio equipment you’ll need to get started includes a soldering iron, a tube tester, an ohm/voltage meter, an RF generator, and an isolation transformer for safety, electrical contact cleaner, and the list goes on.  This stuff isn’t cheap.  What makes this process even more complicated is that some of these tools are only available through special-order and some haven’t been made in at least the past 30 years.  Next you have to learn how to use all these tools.  That requires reading- LOTS of reading.  Keep in mind radio is the least complicated of electronic devices from the past.  Televisions are even more difficult to repair.
    Finding good books on radio repair requires hunting at flea markets and antique bookshops, and of course your local library.  Many libraries still have books on radio repair that are 40+-years-old.   There are modern books about old radio repair, but I’ve found the best books were written when these sets were new, that is, books from the 1920s-1960s.

    Tubes are easily available and most tubes (for the majority of surviving old radio sets and other electronics 1930-present) are cheaper today than they ever have been (in terms of both nominal values and real values!)  Reasons for this are simply supply and demand.  Conservative estimates say that at our current rate of use, we’ll have enough vacuum tubes to last us the next thousand years.  Certain high-demand and common tubes are still being made in China and Russia, because certain modern day electronics are built to use tubes, collectors need them, and many nations are still using vacuum tube equipment out of necessity.  Think of all the antique radios that still exist and are being used on a daily basis.  There are hardly any.  Most collectors just buy sets to display, not to use. This means that nobody is really using the supply of vacuum tubes up anyway.  When I buy radio tubes, they usually don’t cost me any more than $6, sometimes they’re under $2.
    Most tubes that people find today are for televisions from the 1950s-1960s.  They’re practically worthless, but should not be thrown away.  If you have some, sell them to an antique dealer, put them on Ebay, or e-mail me!  These tubes are about the size of a person’s thumb and have 9-10 pins on the bottom.  They shouldn’t be thrown out, in my opinion, but they aren’t worth a lot.  Most people want radio tubes from the 1920s-1940s.  Few people are restoring and using 1960s television sets.  The reason these tubes are so prevalent is that television repairmen would travel from house to house to fix TVs, which were too heavy to carry in for service.  Radios, on the other hand, would be brought to the radio shop by their owners for repair.  When TV repairmen retired, they often took home and stored their supply for televisions and unfortunately these tubes are not compatible with radios. Keep in mind there were hundreds of types of tubes manufactured over a 40-year span.

    I hope this helped you to understand the very basics radio repair.  It’s all about testing components, research, studying schematics, and soldering, soldering, soldering.

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